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Along with the starter motor, the customer had sent a damaged flywheel and clutch assembly, which he’d replaced as a consequence of the alleged starter motor failure. To confirm, first, remove the starter and check the teeth visually for any defects. Thank you all for catching that it was a 157 tooth flywheel. I haven't a clue what caused it as I have a new Fosseway starter motor and dont remember seeing this damage last time the engine was out. I will go get a longer snout starter tomorrow and try it. This is the flywheel out of my CJ3A. The starter uses the flywheel to crank the engine for starting.
Damage to gears is basically categorized by two types; one is the damage to the tooth surface, and the other is breakage of the gear tooth.
You can see some metal dust below, which isn't a good thing... And that tooth at the far right!!
You don have to pull the engine to replace a flywheel. Turn the flywheel with the ignition and starter until it is in place. Unless your last name is McGuiver or Superman - no, that won't work. I have never seen flywheel damage so localized. Once the teeth on the flywheel ring-gear become damaged it can lead to repetitive damage to any new starter that is installed. I just hope I did not do too much damage to the flywheel. The downside to this motion is that it puts a strain on the engine, and the movement is erratic. A defective starter could be damaging the flywheel and can cause the above problem. A defective starter could be damaging the flywheel and can cause the above problem.
We do not install a starter without rotating the engine and checking all the teeth on the flywheel.
Clutch chattering can also be a sign of a damaged flywheel.
Is this Willys normal or has this been caused by over heating on assembly perhaps. Bad starter drive can cause teeth or ring gear to wear rapidly or break off. The flywheel teeth remaining are perfect. Discussion in 'Other Automotive Tech & Talk' started by scooper77515, Apr 9, 2011. scooper77515 No current projects. Damage Around Bolt Holes What Can Cause A Cracked Flexplate; Out of balance engine or torque converter. I had to do a little research to make sure I gave you the correct answer. The starter should be returned to the place of purchase if it is under warranty. In addition, there are other specific damages, such as the deterioration of plastic material, the rim or web breakages. There are different types of flywheels for various makes and models of vehicles, but these symptoms will remain fairly universal. The teeth are just worn on the leading edge and it appears that the meat of the teeth are ok. We recently had a starter motor returned to us under warranty that led to a fair bit of head scratching in our technical department. Failure to torque the flexplate bolts to proper specifications and in proper sequence. $60, but have no idea of the labor involved to … Step 4. ! To confirm, first, remove the starter and check the teeth visually for any defects. Pull the transmission and replace the flywheel.
We recently had a starter motor returned to us under warranty that led to a fair bit of head scratching in our technical department. Any one machined off the old ring gear and fitted a new ring gear? Also check starter teeth for damage while you're in the process.. Teeth can also break when engine is running and starter is engaged.
This is a 59 TR3, #44408, with "shrink to fit" ring gear. Show Full Signature - 347 Stroker - 417 HP, 416 lb. But flywheel failure on these vehicles is an exception. Many causes of clutch chatter originate with the clutch disc, but grooves in the flywheel or missing or damaged dowel pins can be the source as well. The starter gear is pretty chewed up, but that's likely from trying to engage the flywheel after the teeth broke off. Along with the starter motor, the customer had sent a damaged flywheel and clutch assembly, which he’d replaced as a consequence of the alleged starter motor failure. If the starter motor ever needs to be replaced, the flywheel should also be inspected to ensure that the teeth are good.
The starter should be returned to the place of purchase if it is under warranty.